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What are the processes of purifying cotton swabs

September 09, 2021

The use of industrial purification swabs plays an important role in all walks of life, but the use situation is different for manufacturers with different production conditions of purification swabs. Hunan kangfutai Medical Instrument Co., Ltd. has been producing in the clean room from beginning to end. Because the main function of Industrial cotton swabs is cleaning, if the production environment of Industrial cotton swabs cannot be guaranteed to be clean, the products produced must be unqualified.

Dust free cotton swabs

How to ensure a clean production environment? Our method is to produce in a dust-free workshop. The clean room shall be cleaned according to standard cleaning methods every day. No one is allowed to enter the clean room without permission. Workers entering the dust-free purification workshop must wear protective clothing and dust cap to minimize the dust in the workshop and ensure that the purification Cotton Swab is qualified at one time after production. If purified cotton swabs are produced in general workshop environment, the quality of cotton swabs can not be guaranteed, whether it is cotton swab head or PPT of cotton swabs, because moisture and exposure to sunlight will make cotton swabs unusable.
The dust-free cloth cotton swab is specially designed to clean small parts in a strict dust-free purification environment. They are manufactured by DP technology and are widely used in optoelectronics, semiconductors, computer hard disks, medical treatment, precision machinery and other fields. So the question is, how are our clean cloth cotton swabs produced?

As the dust-free cotton swab needs a very strict environment purification, we generally use the pressing process to press it in the 1000 level dust-free workshop, then transport it to the 10 level washing and Drying Center for cleaning and drying, and finally enter the 10 level dust-free cotton swab workshop for final cutting, collection and packaging.

Antistatic cotton swabs

In order to let you know more about the production standard of dust-free cotton swabs, Xiaobian summarized the following points for you:
1. Personnel access procedures: wear hair protection clothes, gloves, masks, clean clothes and clean shoes, and enter the dust-free room through the air shower room as required. The clean room must keep the environment clean.
2. Material in and out process: when materials enter the clean area from the production area, they must take out the outer packaging in the buffer room through the material cleaning system (including buffer room and transfer window). If the outer package cannot be removed, vacuum the outer package. After cleaning, enter the clean area through the airlock room or transfer window (cabinet) with interlocking doors.
3. Maintenance of production equipment: the air conditioning system is the main equipment to ensure indoor air cleanliness, including various filters, super clean workbench, laminar flow hood, air shower room, transfer window, air conditioning device, etc., and their normal maintenance and regular inspection are important conditions to ensure the cleanliness of the clean room.
4. Environmental control factors of dust-free cotton swab workshop: the air pressure, wind speed, dust particles, illumination, noise and other factors of the dust-free workshop need to be monitored and tested regularly in an all-round way to ensure the normal operation of the clean room.

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